Hierarchy & Criticality

While, it is understood that standard equipment data is critical, many organisations do not conform to such diligence. This situation is created by human-induced data errors, duplication and mismatch between supplier and manufacturer’s spares data. Our process, adopts the hierarchical data structure comprising location, equipment, criticality etc., while ensuring the right attributes and characteristics are captured.

Asset Register

Missing key information creates crucial delays and thereby triggering a chain of events, resulting in  loss of productivity and escalating maintenance costs. We create a master file which captures all the asset information (shipping date, category, manufacturer’s details etc,) that enables quick retrieval at short notice. This includes right classification and location of spares and related work orders for execution. Needless to say, this has immense benefits and controlling costs.

Job Plans & Schedules

In high intensive manufacturing environments, undertaking maintenance is very critical, as every minute lost means big money outflow. Therefore, effective job planning, scheduling and execution has to be precise for organisational success, more significantly for maintenance supervisors. We help evolve the best practiced maintenance scheduling processes, so that routine and scheduled maintenance can be hassle-free.

Material Coding & Cataloguing

Master data has not been accorded the importance it deserves. Since many years companies have relied on data supplied by vendors. However this does not ensure a uniform catalogue in place. Different locations of the same organization lack uniformity in catalogue. The result – bloated database, an inefficient procurement process, over or under stocking situation etc.

Data Cleansing & Enrichment

Today, the need for Data Cleansing or harmonization is mandatory. Our data cleansing and harmonization services ensure data quality and absolute accuracy. This is achieved by de-duplication, standardization and normalization processes. Our other services include Spare Parts Interchangeability Records (SPIR) Analysis and creating Bill Of Materials (BOM).

Common Service Master

In capital-intensive organizations, asset investments are high, maintaining continuous and optimal working condition, is critical to deriving maximum ROI. With the size, complexity and multiplicity of equipment and service providers, it is imperative to have a uniform service master that is accessed across various plants within the organization.

Physical Inventory Verification, Reconciliation & Stock Level

Physical stock status has a direct impact on organisational bottom lines. Our focus
is to ensure effective inventory operations which cover physical verification, stock reconciliation and determining optimum stock levels. Using  the best methods in inventory analysis - history of consumption, shelf life and ageing, fixing of reorder levels and quantity, inventory analysis based on Fast-Slow-Non-moving, ABC etc.

RFID Tags

The adoption of RFID based tracking is gaining momentum. Our RFID specialists, assist you in conceptualising a RFID solution that meets and exceeds your tracking needs.

Warehouse Relocation

Smooth transition of warehouse to new location is a time-critical assignment. Our consultants help assess the loads, the processes, lead times and capacities, to enable a swift and smooth transition of the warehouse.

Bar Coding

Bar codes are ubiquitous with material tracking routines – trace and track material movements. It is an acknowledged fact that companies which implemented wireless barcode solutions achieve 98% accuracy in their inventory. Our Bar code services offer an end to end solution. We study the operating environment and decide which label and printing options would be appropriate. We also help integrate the selected bar code system with your existing ERP or warehouse management system.